Design

Injection molding simulation has already achieved a high level of precision. Industry leaders’ recent collaboration promises enhanced precision in material data, elevating manufacturing efficiency and quality standards.

A young couple in Italy has married advanced polymer technology with an ancient Japanese art form to develop a new type of highly portable solar panel. Inspired by origami, startup firm Levante Srl is using recycled carbon fiber to create a lightweight folding panel.

Traditional fiberglass casts, though an improvement over plaster ones, have their drawbacks. They aren’t waterproof, leading to water absorption and unpleasant odors. Moreover, wearers still need to protect the cotton padding beneath from getting wet. Recognizing these issues, the Cast21 team set out to create a patient-friendly solution.

Honda has revamped one of its decades-old folding scooter concepts, but completely updated it to be electric, zero-emission, compact, easy to carry, and fun to ride. Introducing the Hondo Motocompacto, which won a “Best of Innovation” honor at CES 2024.

PUMA launches RE: FIBRE program which aims to include materials from a fiber-to-fiber recycling process instead of using recycled PET from other applications. The RE: FIBRE process utilizes textile waste as its main material source.

Polymeric materials play a pivotal role in diverse engineering applications, from aerospace to environmental and civil engineering. However, the traditional approach to designing these materials has been experimental and often inefficient, relying on trial and error. This Edisonian method, driven by experience and intuition, comes with inherent drawbacks, including high costs, slow progress, and limited exploration of chemical space.

PLA flax pot plays a role in bioengineered plant system designed to act as a natural air-purification system in users’ homes. Injection molder M4Factory partnered with French startup Neoplants on the project.

Most companies would like to improve their sustainability but they do not know where to start and do not have a method of assessing their current status. Without knowing where you are starting from it is impossible to plot a route to where you want to get to. 

The first two articles in this series dwelt with the history of product design and the creative process that culminated in hypothetical new injection molded product sketches. The next challenge is to reduce the concept sketches to detailed piece-part drawings or CAD data bases. However, before starting that time consuming process it is highly desirable to determine whether or not the parts of the new product are moldable and what the molds and molded parts will cost.

An intercampus collaboration led by Dr. Gunisha Kaur, an associate professor of anesthesiology at Weill Cornell Medicine, has received a National Academy of Medicine (NAM) Catalyst Prize for its project, “Digital Solutions to Reduce Maternal Morbidity and Mortality in Refugee Women.”

In an era dominated by Industry 4.0, where optimization and sustainability are paramount, companies are turning to cutting-edge technologies to enhance their product offerings. Among these technologies, 3D printing has emerged as a transformative force, addressing the needs of rapid prototyping and end-use part production.

The process of designing a plastic product to be made by injection molding is the same as designing a product for any other manufacturing process or material. Each combination of material and manufacturing method has its own unique design guidelines. However, the design process itself is independent of the kind of material or manufacturing method being used.