Process

The materiality of an issue is another way of asking ‘how relevant and important is it?’. This is considered from two perspectives, those of the broader stakeholders (internal and external) and those of the company itself. 

Have you considered the potential of transforming household fruit and vegetable waste into 3D printing filaments? The BARBARA project has successfully developed biopolymers, enhanced with bio-additives derived from food waste, for the additive manufacturing of components.

A groundbreaking screwless plasticating extruder is paving the way for single pellet extrusion in polymer processing. Drawing inspiration from the innovative gerotor gear pump, this novel design features a rotor with multiple lobes situated within an eccentric cavity.

The global market for Intumescent Fire Retardant (IFR) coatings was valued at $1.19 billion in 2023, and according to Grand View Research, a Compound Annual Growth Rate (CAGR) of 5.3% is projected from 2024 to 2030.

Proprietary taggant systems empower plastics security by serving as authentication tools, integrating seamlessly into any resin.

Lithium-ion batteries represent the foundation of modern energy storage systems, powering everything from small electronic devices to electric vehicles (EVs). Their high power density, durability, and efficiency make them indispensable in our increasingly electrified world. Yet, their inherent flammability and potential for explosive reactions under certain conditions pose significant safety risks.

Composite materials with natural fibers are presented as alternative and sustainable solutions for manufacturing finishes in fully recyclable vehicles. The French company “Automotive Performance Materials” has sought to leverage the country’s high hemp production to produce these composites.

Tailored compounding for serial production and directly pelletized to the injection molding machine. Shortened supply chain (10 to 3 steps) from compounding to injection, achieving up to €1.0/kg in energy and cost savings. It accomplishes high requirements with tailored compound formulation in-house.

MHT wowed the PET-preform industry by cutting cycle time by three seconds in a 96-cavity mold conversion for Deltaplast. This remarkable feat, transitioning from Engel to Netstal after 6.5 million cycles, showcases MHT’s adaptability.

A novel, low-pressure molding system called Controlled Viscosity Molding is enabling the use of thermally conductive resins in electronics to help manage heat buildup.

How Artificial Intelligence (AI) can succeed 6% reduction in energy consumption, a 9% decrease in rejects, and a 10% enhancement in systems efficiency. This approach significantly accelerates the timeline from project planning to AI deployment, condensing it from months to a matter of weeks.

On the journey towards sustainability, car manufacturers have faced a significant challenge in reducing the carbon footprint associated with the use of animal leather in vehicle upholstery and interiors.  Some have chosen to rigorously trace the supply chain of animal leather, while others have partnered with innovative emerging companies. A few have embarked on designing their own leather using recycled materials.