Exploring Thermoforming Industry for Custom Applications

Thermoforming plays a crucial role in processing plastic sheets, and choosing the right manufacturer is key to achieving superior quality and performance.

In a previous series, we explored the extrusion industry in the U.S. and highlighted several leading companies. This article continues this approach by presenting a selection of specialized thermoforming companies. It aims to help you find the best options tailored to your specific needs.

You can also read: Exploring the Extrusion Industry for Custom Plastic Solutions

Heavy-Gauge Applications

• Placon: In Madison, Wisconsin, Placon specializes in thermoformed packaging that is attractive, protective, and highly functional, catering to diverse consumer needs.
• Pactiv LLC: Located in Lake Forest, Illinois, Pactiv LLC offers large-scale thermoformed packaging solutions, particularly for food service.
• Productive Plastics: Headquartered in Mt. Laurel, New Jersey, Productive Plastics focuses on custom heavy-gauge thermoforming for transportation and industrial parts. They are experts in vacuum forming, pressure forming, and twin sheet thermoforming.
• Lindar Corporation: In Baxter, Minnesota, Lindar Corporation excels in custom thermoforming, emphasizing heavy-gauge industrial components, food packaging, and specialized paint products.
• Simona PMC: Based in Findlay, Ohio, Simona PMC specializes in large parts and complex thermoformed products, utilizing high-quality thermoplastics to meet demand.

Thermoformed Paintwell paint trays and liners. Courtesy of Lindar Corporation.

Thin-Gauge Applications

• Sonoco Products Company: Located in Hartsville, South Carolina, Sonoco is a leader in thin-gauge solutions. They are known for its commitment to sustainability in food and consumer packaging.
• Genpak LLC: In Charlotte, North Carolina, Genpak offers innovative thin-gauge packaging with unique designs that enhance functionality for the food service industry.
• Dart Container Corporation: Based in Mason, Michigan, Dart is recognized for its extensive line of containers, focusing on environmentally friendly materials.
• Anchor Packaging Inc.: In St. Louis, Missouri, Anchor provides food packaging that protects items at various temperatures, from hot (up to 230°F) to refrigerated and ambient.

Custom Thermoforming

• Formed Plastics, Inc.: Based in Carle Place, New York, Formed Plastics focuses on manufacturing custom thermoformed parts for industrial and consumer applications.
• Usheco, Inc.: Headquartered in Rosendale, New York, Usheco is dedicated to custom plastic parts for medical, industrial, and consumer products.
• Hagans Plastic Co.: Located in Grand Prairie, Texas, Hagans specializes in custom plastic forming, offering a variety of thermoformed products.
• Spartech: Headquartered in St. Louis, Missouri, Spartech leads in developing thermoformed products for medical, food, aerospace, military, and other industries.

This image features Royalite Fire Rated Sheet products designed for commercial aircraft interiors. Courtesy of Spartech.

Overall, the thermoforming industry is a vital component in the production of customized plastic products across various sectors. By selecting the right partner, businesses can ensure superior performance and functionality tailored to their specific requirements. Whether you are looking for standard packaging or bespoke designs, this guide serves as a valuable resource. It will help you navigate your options in the dynamic thermoforming landscape.