Pulp Injection Molding for Packaging Solutions

Pulp Injection Molding (PIM) enables manufacturers to produce unique and intricate geometries typically reserved for plastics but using paper. This innovation provides new options for brand owners, enhancing sustainability and design flexibility.

You can also read: Sandwich Injection Molding to Increase Recycled Plastic Content

How does it Work?

As a conventional injection molding process, pellets are heated and introduced into the mold cavity. In this case, the pellets are made from paper, starch, and water, so they have humidity. This is a major difference from plastic injection molding because the process needs to dry out the humidity from the material. Therefore, the cavity needs to open slightly several times during the injection.

Advantages from PIM

According to Nissha, a Chicago-based company, PIM has much more design freedom than other typical pulp-forming processes, such as pulp molds or box-folding processes. The benefits of PIM extend beyond aesthetics. According to Nissha USA, using paper pulp significantly reduces the production process’s environmental footprint as PIM utilizes renewable materials. Consequently, this aligns with the increasing consumer demand for products that are both high in quality and low in environmental impact.

Comparing with conventional plastic case made by PP(polypropylene) material, the life cycle CO2 emission of PIM technology is 72% lower. Courtesy of Nissha USA.

PIM in Packaging Applications

Pulpac, a Swedish company, offers dry-molded fiber for packaging applications, including cold lids, protective lids, cutlery, and trays. Moreover, PulPac’s dry-molded fiber technology offers cost-effective, sustainable alternatives for single-use plastics, highlighting a growing trend in the industry towards more eco-friendly solutions.

Trays Made from Paper Injection Molding (PIM)

Trays made from Paper Injection Molding. Cortesy of Faller Packaging.

For the pharmaceutical industry, Faller Packaging produces paper injection molding inlays, an excellent alternative to plastic. This method provides secure, shatterproof packaging that ensures transport safety. Additionally, a seal with sustainable cellophane foil offers extra protection against contamination. This combination ensures the packaging meets the high-quality and safety standards required in the pharmaceutical sector.

Pulp Injection Molding (PIM) marks a notable advancement in sustainable manufacturing by integrating traditional molding techniques with alternative materials.