Materials

Sound Investment: Albis, Partners Tout ‘PVC-free’ Vinyl Records

Italy’s Greenyl using chemically recycled PET from SK Chemicals

Resin distributor Albis and Italian “sustainable vinyl” maker Greenyl SRL have partnered to spin a whole new tune when it comes to manufacturing eco-friendly record albums.

Using a resin called Skypet CR from South Korea’s SK Chemicals, an Albis partner, the firms say they have developed a way to make recyclable, PVC-free vinyl records that also significantly reduces the carbon footprint of pressing records the traditional way.

Milan-based Greenyl –– whose name is derived from “green vinyl” –– says that old-style record-pressing plants still use intensive steam boilers and “a toxic brew of chemicals” to manufacture records, which may result in a high dispersion of toxic substances into the environment. With the traditional production system, vinyl produces 12 times more toxic emissions than other physical music media.

Greenyl says it uses an innovative, completely automated production process that is powered by renewable energy.

Chemically recycled PET waste

Enter Skypet CR. Containing up to 99 percent chemically recycled PET waste, the use of this resin is said to result in a significant saving of 7.1kg CO2e/kg compared to PVC. Greenyl calls this crystalline polyester grade a sustainable drop-in solution that further aids the circular economy beyond the product’s useful life since the resulting records can also be fully recycled and reused.

Greenyl says it can produce its records in a variety of colors and effects. Courtesy of Greenyl SRL

“The solution Albis provided allows us to take another step on our sustainability journey without compromising any technical requirements of the manufacturing process,” said Greenyl CEO and Production Manager Luca Terenzi. “Our choice to use material that is both recyclable and already recycled clearly demonstrates how the material loop can be closed with the right ambition.”

Stephan Schoen, senior director of product management at Albis, noted: “Skypet CR even enables hard-to-recycle plastic waste to be returned to the material stream, resulting in an overall higher recycling rate as well as a reduced dependency and use of emission-intensive material.”

Hamburg, Germany-based Albis Distribution GmbH & Co. KG, which has been distributing copolyester products from SK Chemicals in the EMEA region since 2020, said it will display the Greenyl vinyl records at this week’s Fakuma trade fair in Friedrichshafen, Germany, on Stand B4-4206.

By Robert Grace | October 16, 2023

Recent Posts

  • Microplastics

When Microplastics Meet PFAS: A Toxic Partnership in the Environment

Study reveals how different microplastics, especially polyamides, strongly adsorb PFAS, shaping pollution risks and remediation…

1 hour ago
  • PFAS

PFAS in Cosmetics: The Hidden Risk

Study reveals hidden PFAS in long-wear cosmetics, exposing health and environmental risks and calling for…

1 day ago
  • Vinyl

From Raincoats to Flooring: PVC’s Dual Life in Fashion and Construction

PVC extends from flexible, RF-weldable coated fabrics to rigid, load-bearing profiles in buildings and flooring…

2 days ago
  • Vinyl

Enzyme-Activated PVC: Redefining Vinyl’s End-of-Life Pathway

Hyphyn introduces enzyme-driven PVC biodegradation, achieving over 90% breakdown under ASTM D5511; however, real-world landfill…

4 days ago
  • PFAS

PFAS Contamination Tests the Limits of UK Policy

PFAS contamination is now systemic across the UK. Engineers and regulators must decide between incremental…

5 days ago
  • Design

The Gecko Effect: How Shape-Memory Polymers Redefine Smart Adhesion

Shape-memory polymers enable strong, reversible adhesion inspired by nature, advancing smart adhesives for robotics and…

6 days ago