Industry

Additives to enhance post-consumer recycled (PCR)

Manufacturers can find additives in the market that could help them increase the PCR content and improve their final product quality

To work with post-consumer recycled (PCR) is not easy due to poor properties standardization, variations between lots, and price, which is not competitive at all with virgin resin.

Additives could be a good ally for manufacturers to enhance these types of resins and contribute to a circular economy.

Small changes for better PCR

First, additives with high moisture and oxygen barrier properties are increasing their popularity because multilayer structures, used for food packaging applications, are not considered recyclable through traditional mechanical recycling processes.  These solutions enable the use of mono-material packaging.

Also, compatibilizer additives aid the processing of multilayer recycled plastics; non-polar resins such as PE and PP with polar resins such as Polyamide and EVOH. In addition, fluidizing additives are very useful when you have polymers with different melt flow indexes (MFI).

Multilayer structures that can benefit from compatibilizer additives. Courtesy of AMPACET

Another challenge with PCR is its high percentage of moisture due to the washing and disinfection processes.

Using a desiccant additive helps prevent defects such as “fish eyes” or outgassing marks on the surface of injected or blown parts.

Another product brand owners cannot miss is the antioxidant additive which:

  • aid polymer thermal stability during processing.
  • helps preserve mechanical properties.
  • delays the thermal degradation of the materials.
  • provides a better appearance.

Finally, in the first life of plastic, chemical raw materials or foodstuffs could leave residues of unwanted odors in packaging. An odor-neutralizer is an aid to include PRC in new products.

Find the best solution

Renowned additive companies are no strangers to these technologies and are open to helping brand owners and manufacturers with their processes.

For example, Avient has a full portfolio of barrier and scavenger additives, additive dispersions, and antioxidants. Also, AMPACET has a recycled content optimization portfolio. You can consult a variety of solutions with your masterbatch provider.

By Juliana Montoya | October 6, 2023

Recent Posts

  • Industry

Upcycling Post-Industrial Recycled PP for Injection Molding Applications

As industries strive to integrate recycled materials into mainstream manufacturing, researchers continue to explore ways…

24 minutes ago
  • Industry

4 Companies Advancing Sustainability with Recycled Content

Companies worldwide are reevaluating their production processes. One major shift is the use of recycled…

22 hours ago
  • 3D Printing/Additive Manufacturing

Cutting Emissions Using PLA in 3D Printing

On-site 3D printing of single-use consumables can help life science laboratories reduce carbon emissions.

4 days ago
  • Industry

Boosting Polystyrene Foam Performance with CO₂ and Carbon Additives

As demand for sustainable, high-performance insulation materials increases, researchers continue to explore innovative ways to…

5 days ago
  • Industry

Polyurethane Foams Recycling: A New Energy-Efficient Method

Polyurethane foams recycling rates remain low with less than 10% of polyurethane. Landfills receive millions…

5 days ago
  • Software

Smart Plastics: How Data Intelligence Is Reshaping Production

Find ways to boost production, meet environmental regulations, and cut costs using data-driven tech solutions.

6 days ago